External Wall Insulation

External Wall Insulation

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Almost one-third of all UK houses have solid walls, and we’ll be living in these homes for decades to come. If we don’t improve these houses, it will be difficult to meet our current heating needs using only renewable energy. It’s therefore vital that we have effective internal and external wall insulation techniques.

Most houses built in the UK from the Victorian era up to about 1920 will have solid brick walls. You can identify these types of walls by the pattern of bricks. Some of the bricks will be laid sideways in order to bond a double-brick wall.

External insulation is a good option for improving these homes because it’s less disruptive and doesn’t reduce room sizes. Houses with cavity walls may also need this approach if a cavity fill is unsuitable, or for a high-level retrofit.

External wall insulation should keep the whole building warm and dry – protecting your home for years to come. Adding external insulation leaves walls on the warm side of the insulation, where they act as thermal mass. This means the solid walls will help to retain heat in winter and to keep your home cool in summer. External cladding is also ideal if your house is part of a row or block, making a shared retrofit possible.

Mix and Match

For some houses you’ll find a combination of internal and external wall insulation is either necessary or practical. You may have to use internal insulation on the front to maintain the façade and therefore satisfy planning restrictions. However, the house could still have external insulation across all other walls.

Another example is if a pathway or driveway between two houses is narrow, not leaving enough width for external cladding. In this case, a section would need internal insulation. See our page on internal insulation for more on how to get the details right.

Finding skilled installers will be important, as precise work is key for a successful insulation job. They must deal properly with all the external pipes and other gubbins so they don’t leave uninsulated thermal bridges.

Choosing the materials and technique

Conventional insulation panels are slabs of mineral wool or plastic foam. CAT promotes low-impact alternatives made from natural fibres as these have lower pollution and energy use in manufacture. These natural materials should also be easier to recycled or dispose of at the end of their useful life. They also tend to promote breathability, which is often vital for older homes.

Natural insulation materials for external insulation include rigid wood fibre boards. A common option is to fix these rigid insulation panels to the walls with screw fittings, and render to finish. Solutions are available as a package including screw & plug fixings, mesh, membrane, layers of render, and so on. These work with a particular insulation material to ensure a robust finish – so you don’t get cracks and damp ingress.

Another option is to put up a timber framework and fill it with a fluffy type of natural insulation fibre. The framework should be designed to minimise thermal bridging. You can achieve this by using timber I-beams or Larsen trusses for the uprights.

To hold the insulation within the framework and to allow it to breathe, you’ll need a suitable board or membrane for a vapour control layer (VCL). To prevent internal condensation, leave an air gap between this VCL and the external cladding. Protect these ventilation gaps by include mesh at the top and bottom. For the final finish you could have timber weatherboarding, hung tiles, or rendered board.

Up to the roof

An important factor in the overall cost of external insulation is the width of your eaves. You could have the insulation just fitted underneath if there’s already a reasonable overhang. If there’s not, you should really get the roof extended to cover the top of the cladding. If you don’t ensure adequate protection for the top of the insulation, rainwater can get behind it and cause horrible damp problems.

Work to extend the roof could be planned alongside the installation of solar panels in order to share scaffolding costs. In some houses, this roofing work could allow for the addition of high levels of insulation in the roof slope.

If altering the roof is really not possible, installers may use a plastic channel to cap and protect the top edge of the insulating cladding. They’ll then seal the cap to the wall with silicon mastic to try and prevent water ingress. This approach needs to be done very well done to ensure a good finish. A more reliable waterproof finish is possible by cutting into the wall to add flashing out over the insulation.

Windows and doors

The detailing where external insulation meets windows and doors should be simpler than with internal insulation. This is because windows are usually towards the outer edge of the wall. Overlapping the insulation with the window frame will mean you don’t leave a thin uninsulated section around the frame. If there’s no overlap, the meeting point could be a thermal bridge – leaving a path for heat to escape.

Rigid board external insulation should make it easier to do the detailing up to windows. With a good-quality window, the frame itself should have a decent insulation value. Check with the installers to see how the detailing at windows and doors will be carried out. Make sure that the approach being taken will avoid thermal bridges.

Funding and Support

In England, insulation is one of the measures funded by the the new Green Homes Grant. If you’re on a qualifying benefit scheme you can claim a voucher for up to £10,000 of all eligible costs. Otherwise, homeowners or private & social sector landlords can claim two-thirds of eligible costs up to a £5,000 limit.

Other regions manage their own programmes, usually supporting households claiming certain government benefits. Home Energy Scotland also provide interest-free loans to all homeowners for energy efficiency and renewable energy. To find out more about applying for the Green Homes Grant and other funding, see the Government’s Simple Energy Advice website.

Further information

You can see demonstrations of these techniques on CAT’s visitor centre. And do contact us with any further questions about insulation materials and techniques.

Our short courses offer lots more advice and hands-on experience with eco-building and renovation. See also this blog post about eco-refurbishments by our course tutor, Nick Parsons.

Information about conventional solid wall insulation options and prices is available from the Energy Saving Trust. Historic England publish some free guides on the sympathetic insulation of solid walls in old buildings.

Related Questions

What is breathability?

This can be a confusing term for two reasons. Firstly because it refers to moisture not air and secondly because the exact physical processes which go on in a building are complicated (and still being researched). However the metaphor of breathing captures the important idea of continual movement. Moisture in itself might not matter, as long as it doesn’t take up permanent residence in your walls.

Broadly, breathability is the ability to buffer moisture – to soak it up and then release it – thus avoiding a situation where water vapour is retained by the fabric of a building. The technical term for this property is hygroscopic. Natural materials tend to be more hygroscopic than synthetic ones. The term “vapour permeable” also gets used in this context, referring to materials that allow water vapour to pass through at a certain rate.

A breathable construction will be made up of a gradation of vapour permeable materials, with the materials towards the inside being less vapour permeable than the materials towards the outside. A rule of thumb is that the material on the inside (warm side) should have five times the vapour resistance of the material on the outside (cold side). Without using a very high resistance material such as polyethylene or foil-backed board, this can be achieved with a suitable vapour-check layer on the warm side of the insulation. This layer slows down the passage of moisture to a safe level.

The construction also needs to be airtight on the inside to ensure the vapour-check layer works as intended. So it’s important to not put gaps in the vapour check layer for services (wires, etc), and instead have a thin space for these services between the vapour check and the internal finish (e.g. plasterboard). The final layer of external cladding might be waterproof (such as tiles) but there must be a ventilated gap between this and the sheathing board that actually completes the breathable construction.

In a UK-type climate the interior of a house usually has a higher relative humidity (RH) than the outside because it contains people exhaling, cooking, and washing. It’s a very general rule that, left to themselves, things will always migrate from an area of higher concentration to one of lower concentration, so there will be movement of water vapour towards the outside (or, to be more technical, the interior has a higher vapour pressure).

At times of high interior RH, water vapour will enter the walls, lowering the RH (both high and low RH cause problems and the ideal range is 40-60%). At times of lower interior RH, almost all of the water vapour will migrate back into the interior to be taken away by air currents. Any water vapour that might have managed to penetrate the wall deeply will be drawn out towards the exterior because of the lower permeability of the outer layers, so no harm done. Any water coming in from the outside will be unable to get very far as it is pushing through layers of decreasing permeability. The breathability of materials interacts with both temperature (which affects RH) and ventilation (one of whose functions is to carry away water vapour).

How do I choose between insulation materials?

There are basically three different types of insulation material:

  1. Organic – those derived from natural vegetation or similar renewable sources, which tend to require a low energy use in manufacture (a low ‘embodied energy’). Examples are sheep’s wool, cellulose, cork, wood fibre, and hemp.
  2. Inorganic – derived from naturally occurring minerals which are non-renewable but plentiful at source. Likely to have a higher embodied energy than organic materials. Examples are mineral/glass fibre, perlite and vermiculite (from volcanic rock) and rigid foamed glass.
  3. Fossil organic – derived by chemical processes from fossilised vegetation (oil) – a finite resource. Fossil organic insulation materials such as expanded polystyrene and polyisocyanurate or phenolic foam are highly processed, resulting in a high embodied energy.

Which is best?

If possible it is better to choose insulation materials that have not been heavily processed as this will reduce the carbon footprint and environmental impact of your home. But it is far better to install cheaper inorganic or fossil organic materials with the right physical properties and a low thermal conductivity than to install nothing at all.

In many cases, organic insulation material can be applied instead of inorganic or fossil organic, but there are exceptions. For example, there is not an organic insulation material suitable for cavity wall insulation.

Think also about the ease of installation. Loose fill insulation is quick to put in in lofts, but cannot be DIY installed in anything other than a flat place. Rigid boards and batts will come in certain sizes, but need to be cut to shape if you have some unusual spaces. Some materials can be cut with a knife, but a few will need a saw. Some mineral wool now comes in a thin foil or plastic wrap, to protect from the fibres. You should still wear a face mask when installing any type of installation, as small fibres of any kind are best not inhaled.

How could I insulate a flat roof?

The first two of the following four methods involve adding insulation to the outside of the roof, so will be suitable if there is little headroom underneath, or if access is difficult. The second two involve adding insulation underneath the roof. If insulating on top of a flat roof, make sure that it still drains well so that water does not pool on top.

Upside Down or Inverted Roof

An ‘upside down’ roof uses waterproof insulation on the outside of the building structure. The insulation is laid over the existing waterproof membrane and held down with something – which could be pebbles, turf (for a green roof), paving slabs, etc. Suitable insulation materials will tend to be a bit more expensive, and include cork, foamed glass and closed-cell plastic foam. You’ll need to check that the structure can bear the weight of the insulation and finish. This option keeps the existing membrane, but there is a risk that water will percolate through the insulation and so cool down the roof deck – causing condensation.

Warm Roof

A warm roof will have the insulation laid over a vapour control layer (itself over the roof deck), with a membrane laid over the insulation and suitable finish on top. You’ll need to check that the structure can bear the weight of the insulation and finish. If you are replacing the roof membrane anyway, then this will be a better solution than the ‘upside down’ roof (above), as it will keep water above the insulation and so keep the roof decking warm. You could still keep the existing membrane underneath the insulation if it would be difficult to remove.

Cold Roof

The insulation is put between the roof joists. A ventilated gap needs to be retained between the top of the insulation and the roof decking, to avoid condensation build-up. It can be difficult to get adequate ventilation, so this method is often not recommended.

Internal Insulation

A method similar to dry-lining of walls can be used, with a plasterboard/insulation board added to the underside of the internal roof, below the joists.

How could I insulate a pitched (sloping) roof?

A ‘cold loft’ roof, with the insulation at ceiling level (laid flat in the floor of the loft) is generally the most economical, and easy to install. However, if you want to insulate in the slope of a roof in order to make use of the space, then here are some tips.

The most economical way of achieving a good thickness of insulation in the roof slope is to have two layers of timber, one supporting the roof finish and another supporting the insulation and ceiling finish. To reduce cold-bridging, timber I-Beams can be used in new constructions. In an existing roof (with rafters supported on roof beams), the second layer of timbers (ceiling joists) can be hung off the rafters using hardboard, ply or timber ‘hangers’, or nailed crosswise to them, or they can span between the roof beams. This technique can also be used with flat roofs.

An air space of 50mm must be left between the insulation and the tiling felt, unless the felt is of a low-vapour resistance type. If using a breathable membrane, with insulation up against it, then above the membrane you would put counter battens (top to bottom) as well as the standard battens (side to side), for adequate ventilation beneath the tiles. Sometimes, a breathable membrane is used with only standard battens, with the membrane slightly draped between rafters to allow ventilation – in this case an air gap of about 25 mm would be needed between membrane and insulation.

Pitched roof insulation
Pitched roof insulation

Thin wood-fibre boards (22 or 35mm thick) can be used as an alternative to a membrane under tiles. When re-roofing, the fibre-board is laid over the rafters, and then counter battens (in line with rafters), and then standard battens to fix the tiles/slates to. Thicker wood fibre boards can also be used, to give more insulation and achieve a lower U-value (to minimise heat loss).

A ‘warm roof’ will have waterproof insulation on the outside of the structure (so the main timbers are on the warm side of the insulation). It’s a useful way of upgrading an existing roof when internal room height is at a premium. On a sloping roof, the tiling battens are supported by rigid insulation and fixed through to the rafters by special screwnail fixings. The insulation must be waterproof, such as cork, foamed glass or closed-cell plastic foam board – these will tend to be more expensive than the standard insulation materials for internal use.

There are many different types of insulation material to choose from. Please do contact us if you need to find suppliers of natural & renewable insulation.

You can also read more at the webpage of the Energy Saving Trust, on Greenspec’s pages about ventilated and unventilated roof insulation options, and in a guide from Historic England.

How could I insulate a solid floor?

Traditionally, solid floors were laid directly onto soil. This relies on the ground underneath being kept dry, usually by it being higher than the ground outside the building, and by having adequate drainage.

The most common method now used is to have a thick concrete slab laid on a damp-proof course (e.g. a polythene membrane). A layer of polystyrene insulation is then finished with sand/cement screed and tiles or board.

For a low-impact alternative to the above you could look into using recycled aggregate in the concrete (rather then newly quarried material), and perhaps using stabilised earth as the screed. You could also consider using recycled polythene or bitumen for the damp-proof course.

A solid floor of stabilised earth or limecrete should have a solid insulation material below it, such as cork, perlite or foamed glass, with recycled polythene vapour check and damp-proof membrane (DPM) below this.

Try to achieve at least 150mm of insulation for a solid floor. Insulation should be placed around the edge of the floor, and the floor finish supported on some sort of rigid insulation. Possible materials include cork, perlite (volcanic glass), lightweight expanded clay aggregate (‘Leca’), foamed glass (slabs or granules), fibreboard, mineral wool boards, or plastic foam of some sort. A vapour check layer will normally be required to prevent condensation occurring within the insulation layer.

Another possibility is a hemp & lime (or ‘hempcrete’) floor. Lime has a much lower environmental impact than cement, so if you can use it place of cement in mortars or concrete you will be reducing the ’embodied energy’ of the floor and the carbon emissions from construction. The hemp provides the insulation. See for example the details of how we insulated the WISE building at CAT.

If you are redoing a floor, then you may have the chance to consider underfloor heating. Because it runs at a much lower temperature than standard radiators, wet underfloor heating is more efficient and provides a more comfortable type of heat. It’s particularly appropriate for use with heat pumps, as these need to supply low-temperature water to run efficiently.

You can also see some information and examples on the Energy Saving Trust, Superhomes and Historic England websites.

How could I insulate a suspended timber ground floor?

If you can access the floor from below via an unheated cellar or basement it will be easier, otherwise you’ll have to lift the floorboards (which requires care to avoid damaging them).

225mm of a renewable or mineral fibre type of insulation is a decent amount. Make sure you keep good ventilation to the underfloor space beneath the insulation – with vents at either side for air flow.

Renewable insulation will need to be protected by a breathable membrane to protect it – if the floorboards are not well sealed. See the website of the supplier of insulation you’re using (or call their advice line) for advice on the type of membrane that would be needed.

Loose fill insulation can be carried between the joists on a membrane or netting nailed to floor joists or on a low-vapour resistance board (for example softboard, a fibreboard bonded by heat rather than glues – this is good for Warmcel insulation made from recycled newspaper).

For other insulation materials (e.g. standard mineral fibre types) it will also be worth looking up the website of the manufacturer (e.g. Rockwool or Knauf) as they’ll usually have guidance sheets on how the material should be installed and what limitations there may be.

You can also see some information and examples on the Energy Saving Trust, Superhomes and Historic England websites.

How can I reduce condensation in my house?

Condensation is due to excessive moisture, cold conditions, cold surfaces or inadequate ventilation. It can cause mould, heat loss and building damage. To address these issues, the room should be properly insulated and adequately heated (to keep the surfaces warm).

So do take all feasible insulation and draught-proofing options, and look into improving single glazing with either replacement glazing or with secondary glazing (a cheaper option).

Condensation may still occur on replacement windows, as they’ll still be the coolest surface. New windows will be more airtight than old ones, so warm moist air will be no longer be escaping through cracks in the frame and around the seals. This means that existing damp issues may become more pronounced. Many windows will include trickle vents in the frame, to allow a small amount of ventilation, but to keep the house warm and dry you may need to take a few other measures to avoid producing lots of moist air.

Drying clothes indoors can easily cause problems of damp and condensation, leading perhaps to mould, etc. So if you need to dry indoors, it should be in a room that can be shut off and ventilated (perhaps with heat recovery, as mentioned below).

The bathroom and kitchen in particular should be able to be ventilated in a controllable way, to stop moist air circulating into the rest of the house. For example, after a shower or bath, leave the bathroom door shut and the window open for a while until moist air & condensation on the window/mirror has cleared. Do the same when cooking if you can; if your home has an open plan layout at least stop the moist air circulation where possible (e.g. to the upstairs rooms).

To avoid heat loss from a room like a kitchen or bathroom, where lots of moist air is regularly produced, you could consider a heat recovery extractor fan. It may be worth getting a slightly bigger heat-recovery fan unit than you need, as they can be a bit noisy if they are operating on full power. This may be fine if are just switching it on for a short while to clear the bathroom, but it could be obtrusive in the kitchen. If a fan unit is not supplied with more solid covers over the plastic slatting, it could be worth fitting something if you live in a house that is a bit exposed to the wind (as they could let in draughts when not in use). An openable wooden casing could be fitted quite easily.

If drying clothes indoors is not an issue, and you’re already careful about venting away moisture from bathroom & kitchen, then excessive condensation may be from some other cause, such as a water leak somewhere (e.g. from a pipe under the floor or in the loft), or water penetrating the structure from outside (such as rainwater coming in cracks in masonry, or if gutters are broken). If problems persist, it would be worth investigating these issues, as over time they’ll cause damage to the building.

What is a U-value, and what is thermal conductivity?

The U-value is a measure of how many watts (representing the rate of flow of energy) pass through one square metre (m²) of a construction detail (such as a wall) for every degree difference in temperature between the inside and the outside. Temperature is measured in kelvin, and 1K = 1°C (degree centigrade).

As an example, a U-value of 6.0W/m²K for a single glazed window means that six watts will be escaping through each square metre of glass when the temperature difference is one degree. If it is 20°C in the house and 0°C outside, then the heat loss is 20 x 6 = 120 watts per square metre.

U-values are generally used to describe the thermal performance (heat loss) for a section of construction that involves several materials – such as a wall made up of timber, insulation, board & render.

Thermal conductivity

For individual materials, such as a type of insulation, you’ll come across the term ‘thermal conductivity’, also known as a k-value or λ-value (lambda). This is the rate at which heat flows through a particular material, and good insulation will have a low thermal conductivity. It is measured in watts (heat flow) per metre (depth of material) per degree difference (inside to outside), so the unit is W/mK.

Most natural insulation materials (hemp, wool, recycled paper or textile) will have a thermal conductivity of about 0.035 to 0.040 W/mK, which is similar to the performance of conventional mineral wool insulation. Foil-backed plastic foam insulation boards are slightly better, with thermal conductivity about 0.023 W/mK. So about 100mm of the plastic foam board will give equivalent insulation value to about 150mm of the various woolly types.

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